Custom Heat Pipe Manufacturer in China

Custom heat pipes bent and flattened to specification

Heat pipes engineered to your geometry, orientation and watts

A heat pipe that works on the datasheet can stall in your enclosure: orientation, bends and flattening all tax performance. P&A International engineers custom heat pipes — sintered, grooved and mesh wick — through specialist partner plants in China, every supplier ISO 9000 certified or better, with performance derated honestly for your real geometry.

One dedicated engineer takes you from duty definition to tested assemblies — including embedding into heatsinks and full cooling modules.

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Engineering-led since 2008
consultancy + manufacture

One dedicated engineer
per project, end-to-end

10–15-day prototypes
qualified samples with test data

ISO 9000 partner network
every supplier certified or better

Derated for YOUR geometry
bends and orientation priced in, not ignored

Heat pipe capability

Sintered copper heat pipes in multiple diameters

Sintered wick

3-12 mm copper pipes that work against gravity — the default for electronics cooling.

Bent and flattened heat pipes to custom geometry

Bent & flattened

Formed to your routing — with the performance derating calculated, not discovered.

Heat pipes embedded in aluminium heatsink base

Embedded assemblies

Pipes soldered or epoxied into heatsink bases for spreading and remote cooling.

Vapor chamber thermal spreader assembly

Vapor chambers

Two-dimensional spreading for dense heat sources where pipes alone cannot cope.

Heat pipes are qualified per batch: Qmax sampling and leak checks are part of the standard quality file.

Engineering capability

  • Sintered, grooved and mesh wick structures, diameters 3-12 mm
  • Bending, flattening and machining to your routing and envelope
  • Qmax and thermal-resistance engineering against orientation and bends
  • Embedding into extruded, forged or machined heatsink bases
  • Vapor chamber design and assembly for high-flux sources
  • Batch qualification: Qmax sampling, leak test, dimensional inspection
  • Full cooling-module assembly: heatsink, fan, shroud, TIM, hardware

At a glance

Diameters 3, 4, 5, 6, 8, 10, 12 mm
Wick Sintered (default), grooved, mesh
Forming Bent to R3D typical; flattened to ~2 mm
Working range -30 C to +200 C (water/copper)
Volumes Hundreds to millions per year
Quality Qmax sampling + leak test per batch

Why engineers & buyers choose PA

For design engineers

Datasheet Qmax assumes a straight, horizontal pipe. Every bend, flatten and vertical run derates it — your engineer calculates the installed performance before you commit, and specifies the wick that survives your orientation.

For purchasing

Specialist parts from specialist plants you did not have to find or audit: ISO 9000 certified or better, batch qualification data with every delivery, and one engineer who answers for the assembled module, not just the pipe.

3 easy steps to get started

1

Send the duty + routing

Watts, source size, where the heat must go, orientation and bends.

2

Engineering proposal

Pipe count, diameter, wick and derated performance — with assembly options.

3

Qualified samples to volume

Samples with Qmax data, then production with per-batch qualification.

Applications

Laptop and embedded computing, telecom and RF power, LED high-bay fixtures, EV charging and battery systems, lasers and optics, medical devices — anywhere heat must move sideways, upwards or simply away faster than aluminium alone can take it.

Most heat pipes ship inside our custom heatsink assemblies. Related: heatsink route comparison and aluminium components.

Heat pipe, vapor chamber, or just a better heatsink?

The honest hierarchy:

Better heatsink If the source is large and local — cheapest fix first
Heat pipes Move heat to where the fins fit; spread hotspots into bases
Vapor chamber Dense high-flux sources needing 2D spreading under the fins
Pipes + fan module When natural convection has run out of headroom

What to send us for a fast, accurate quote

The more of this you can share, the quicker we can return a proposed thermal proposal and price:

  • Heat load and source dimensions
  • Routing: lengths, bends, flattening, orientation in use
  • Ambient and allowable temperature rise
  • Envelope and mounting constraints
  • Quantities and target dates

A sketch of the enclosure with the hot bits marked is genuinely enough to start.

📄 Download the Heat Pipe RFQ checklist (PDF)

Get a quote

Describe the heat problem and one dedicated engineer will reply with a pipe specification, derated performance numbers and itemised pricing.


    Optional: attach a drawing, spec sheet or sample photo (PDF, image, ZIP, doc — max 8 MB).

    One dedicated engineer reviews every enquiry and replies with a proposed thermal proposal and indicative pricing. Your details are used only to respond to your enquiry. Prefer email? support@pa-international.com.au

    Frequently asked questions

    How much do bends reduce performance?
    Each 90-degree bend typically costs a few percent of Qmax and flattening costs more; the proposal states the derated installed figure for your exact routing, not the straight-pipe datasheet number.
    Do heat pipes work against gravity?
    Sintered-wick pipes do, with reduced capacity; grooved pipes largely do not. Orientation is the first question your engineer will ask.
    Can you supply complete assemblies?
    Yes — pipes embedded into heatsink bases, with fans, shrouds and interface materials, tested and delivered as one cooling module with one quality file.
    How are batches qualified?
    Qmax sampling and leak testing per production batch, plus dimensional inspection — data ships with the parts.
    What life can I expect?
    Properly sealed copper-water pipes are typically specified beyond 50,000 hours; the failure modes that shorten life (non-condensables, corrosion) are exactly what batch leak-testing screens.
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