Heat sinks function by efficiently transferring thermal energy ("heat") from an object at a relatively high temperature to a second object at a lower temperature with a much greater heat capacity. This rapid transfer of thermal energy quickly brings the first object into thermal equilibrium with the second, lowering the temperature of the first object, fulfilling the heat sink's role as a cooling device. Efficient function of a heat sink relies on rapid transfer of thermal energy from the first object to the heat sink, and the heat sink to the second object.
The most common design of a heat sink is a metal device with many fins. The high thermal conductivity of the metal combined with its large surface area due to the fins result in the rapid transfer of thermal energy to the surrounding, cooler, air. This cools the heat sink and whatever it is in direct thermal contact with. Use of fluids and thermal interface material (in cooling electronic devices) ensures good transfer of thermal energy to the heat sink. Similarly a fan may improve the transfer of thermal energy from the heat sink to the air by moving cooler air between the fins.
heat sinks are made from a good thermal conductor such as copper or aluminum alloy. Copper (401 W/(m·K) at 300 K) is significantly heavier and more expensive than aluminum (237 W/(m·K) at 300 K) but is also roughly twice as efficient as a thermal conductor. Aluminum has the significant advantage that it can be easily formed by extrusion, thus making complex cross-sections possible. The heat sink's contact surface (the base) must be flat and smooth to ensure the best thermal contact with the object needing cooling. Frequently, a thermally conductive grease is used to ensure optimal thermal contact; such grease usually contains ceramic materials such as beryllium oxide and aluminium nitride, but may alternatively contain finely divided metal particles, e.g. colloidal silver.Further, a clamping mechanism, screws, or thermal adhesive hold the heat sink tightly onto the component to maximize thermal conductivity, but specifically without pressure that would crush the component. |